Kayalar Kablo

AERIAL BUNDLED CABLES (ABC) (AER)

The usage of ABC Cables in low voltage Networks provides important saving in installation costa while it ensures the same reliability and safety replaces bare-conductors in overhead distribution lines and increased very rapidly since 1960 all round the world.

PHASE CONDUTORS

Phase Conductors are manufactured round,solid aluminium wires.

16 mm2 round solid aluminium , 25…..95 mm2 from 7 wires ,120 mm2 and up 19 wires round stranted and compacted aluminium

Tensile and Strenght 120 N/mm2 , Resistivity at 20 C max.0,028264 ohm mm2/m

NEUTRAL – MESSENGER

Neutral – Messenger ,manufactured with 7 wires from aluminium alloy.

Tensile and Strenght 294 N/mm2 , Resistivity at 20 C 0,03284 ohm mm2/m

INSULATION

ABC (AER) Cables , phase conductors extruded black weather-resistant special low density PE or XLPE.The insulated phase conductors are signed by continous salient lines.In all types of cables 1 salient line shows neutral within 5 insulated cores.The salient lines 2-3-4 shows phase.

MARKING

Manufacturer name,size,rated voltage,TSE guaranty mark,Standard no. and manufacturing year of the cable embossed on the insulation of two ridgephase conductor

AER 3*50+1*16+70 mm2 0.6 / 1 kV TSE TS 11654 (Production Date)

USAGE PLACES

ABC (AER) Cables in an excellent solution for rural and industrial areas.Stage lighting at main roads and streets.House,Apartment Village,Small Town and industrial areas.

In the areas of protection of the trees.

Contact with trees do not cause short-circuits.

RELIABILITY

ABC (AER) Cables are safier comparing to overhead transmission line terms of life and good security

ABC (AER) Cables never give permission to illegal usage of electricity

ABC (AER) Cables can be used in foresty regions without cutting down the trees

ABC (AER) Cables can be used on wooden,concrete and iron columns and columns heights can be shorter

Short-circuits are very rare in the ABC (AER) Cables

SAFETY

Being insulated , ABC (AER) Cable is not dangerous to person who touch it unawares.In this aspect it differs essentially from bare-conductor lines.This is an important advantage for both fitters and others who live or work nearby.

Also kWH meters are beter secured against atmospheric overvoltages when using ABC (AER) Cables

The Neutral of ABC (AER) Cable is uninsulated.The neutral is easily and unmistakably identifiable when low-voltage lines are being installed or repaired.

COSTS

The erection costs of a fully installed ABC (AER) line are lower than those of a correspnding bare-conductor line.The ABC (AER) saves money on labour costs,accesories,tools and total investment.So it is the solution when max.line kilometrage form in.investment and labour input sought.

ABC (AER) Cable lines are also cheaper than a bare-conductor lines for operating and maintenance costs.

Several ABC (AER) Cables can be installed on the same pole.Due to this distrubition capacity can be increased later.

Telephone Cables or medium voltage overhead power cables can be installed on the same pole with ABC (AER) Cables.

Lower inductive reactance of the ABC (AER) Cables reduces voltage drop and power losses

Due to the fewer interruption on the ABC (AER) lines lower consumtion losses and customer complaints.

The insulated phase conductors of ABC (AER) cables prevent illegal usage of electricity.

DESIGN OF ABC (AER) CABLES

Phase conductors	:	16 mm² round, solid; 25 ... 70 mm² round, stranded and compacted aluminium, IEC 228.
		Other sizes by request.
Messenger.(neutral)	:	Bare, round. stranded and compacted aluminium alloy (294 N/mm²), IEC 228
conductor		Insulated messenger by request.
Insulation	:	Extruded black weather-resistant special low-density polyethylene. Black weather-resistant
		special high-density polyethylene by request.
Design	:	The cable consists of one, two or three phase conductors and one optional street lighting conductor
		twisted around the neutral bare messenger which is next size larger than phase conductor and bears
		the entire weight and stress of the cable.
Core identification	:	Phase conductors: two, three and four longitudinal ridges.Street lighting conductor without ridge.
Marking	:	Manufacturer name, type, size, rated votage, TSE guaranty mark, standard no., manufacturing year of
		the cable embossed on the inslotion of two ridges phase conductor.
Standard	:	SFS 2200 and TS 11654. Other specifications by request.

CONSTRUCTION DETAILS OF ABC (AER) CABLES

Number and cross-sectional ^{areas of conductor} ^mm^²	Insulated phase conductors				Neutral Messenger		Complate Conductor		Standard manufacturing length ^m
	Main distribution line		Street lighting		Cross section ^mm²	Tensile Strength ^kgf	Over Diameter ^mm	Total mass ^kg/km
	NumberxCross ^mm²	Current carrying capacity A	NumberxCross section ^mm²	Current carrying capacity A	Cross section ^mm²	Tensile Strength ^kgf	Over Diameter ^mm	Total mass ^kg/km
^1x10+16	^1x10	⁵⁵	^-	^-	¹⁶	⁴⁸⁰	¹²	¹⁰⁰	¹⁰⁰⁰
^3x10+16	^3x10	⁵⁰	^-	^-	¹⁶	⁴⁸⁰	²⁰	²⁰⁰	¹⁰⁰⁰
^1x16+25	^1x16	⁷⁰	^-	^-	²⁵	⁷⁵⁰	¹⁴	¹⁴⁰	¹⁰⁰⁰
^1x25+35	^1x25	¹⁰⁰	^-	^-	³⁵	¹⁰⁵⁰	¹⁷	²⁰⁰	¹⁰⁰⁰
^1x35+50	^1x35	¹²⁵	^-	^-	⁵⁰	¹⁵⁰⁰	²⁰	²⁷⁵	¹⁰⁰⁰
^3x16+25	^3x16	⁷⁰	^-	^-	²⁵	⁷⁵⁰	²²	²⁷⁵	¹⁰⁰⁰
^3x25+35	^3x25	⁹⁰	^-	^-	³⁵	¹⁰⁵⁰	²⁶	⁴⁰⁰	¹⁰⁰⁰
^3x35+50	^3x35	¹¹⁵	^-	^-	⁵⁰	¹⁵⁰⁰	³⁰	⁵⁷⁵	¹⁰⁰⁰
^3x50+70	^3x50	¹⁴⁰	^-	^-	⁷⁰	²¹⁰⁰	³⁵	⁷⁵⁰	¹⁰⁰⁰
^3x70+95	^3x70	¹⁸⁰	^-	^-	⁹⁵	²⁸⁵⁰	⁴¹	¹⁰⁵⁰	¹⁰⁰⁰
^1x16+25	^-	^-	^1x16	⁷⁵	²⁵	⁷⁵⁰	¹⁴	¹⁴⁰	¹⁰⁰⁰
^1x16+1x16+25	^1x16	⁷⁰	^1x16	⁶⁰	²⁵	⁷⁵⁰	¹⁵	²²⁵	¹⁰⁰⁰
^3x16+1x16+25	^3x16	⁶⁰	^1x16	⁶⁰	²⁵	⁷⁵⁰	²²	³⁵⁰	¹⁰⁰⁰
^3x25+1x16+35	^3x25	⁸⁰	^1x16	⁶⁰	³⁵	¹⁰⁵⁰	²⁶	⁴⁷⁵	¹⁰⁰⁰
^3x35+1x16+50	^3x35	⁹⁵	^1x16	⁶⁰	⁵⁰	¹⁵⁰⁰	³⁰	⁶²⁵	¹⁰⁰⁰
^3x50+1x16+70	^3x50	¹²⁰	^1x16	⁶⁰	⁷⁰	²¹⁰⁰	³⁵	⁸⁰⁰	¹⁰⁰⁰
^3x70+1x16+95	^3x70	¹⁵⁰	^1x16	⁶⁰	⁹⁵	²⁸⁵⁰	⁴¹	¹¹⁰⁰	¹⁰⁰⁰

ABC (AER) POWER – DISTANCE TABLE

POWER

ABC (AER)	MAX. Cap. A	DISTANCE MT	3	5	7,5	10	15	20	25	30	35	40	45	50	55	60	70	80	90	100
1x10+16	55		100	60	40	9	-	-	-	-	-	-	-	-	-	-	-	-	-	-
1x16+25	75		160	95	65	50	12,5	-	-	-	-	-	-	-	-	-	-	-	-	-
1x25+35	100		235	140	95	70	50	16,5	-	-	-	-	-	-	-	-	-	-	-	-
1x35+50	125		330	200	135	100	70	21	-	-	-	-	-	-	-	-	-	-	-	-
3x10+16	50		510	310	210	155	105	80	60	-	-	-	-	-	-	-	-	-	-	-
3x16+25	70		820	490	330	245	165	125	100	80	70	-	-	-	-	-	-	-	-	-
3x25+35	95		1280	770	510	385	255	190	155	130	110	95	85	80	-	-	-	-	-	-
3x35+50	115		1790	1073	715	537	360	270	215	180	155	135	120	110	100	90	-	-	-	-
3x50+70	140		2560	1535	1025	770	515	385	310	260	220	195	170	155	140	130	110	95	85	75
3x70+95	175		3585	2150	1435	1075	720	540	430	360	310	270	240	215	195	180	155	135	120	107
3x95+95	200		4865	2915	1945	1455	975	730	580	485	420	365	325	290	260	240	210	180	160	145
3x120+95	225		6140	3680	2450	1830	1230	920	730	610	530	460	410	365	325	300	265	225	200	180